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K Cup Boxes

Custom K Cup boxes built around the pod, which measures roughly 48mm across the rim and 44mm tall. That fixed dimension sets the grid, and the grid sets the box. A 12 count runs 4 by 3, a 24 count runs 6 by 4, and we cut the dieline from there rather than adapting a stock carton. We make retail cartons, club and bulk cases, gift sets and display-ready packaging, in low-MOQ runs as well as full production volumes.

    Our 360° approach covers everything you need for the perfect packaging solution.

    PACKAGING PROCESS
    Packaging Assessment

    Evaluate your current packaging to identify areas for improvement and optimization.

    Customized Packaging Plan

    Work with our experts to create a packaging strategy tailored to your needs and goals.

    Efficient Cost Solutions

    Reduce expenses on custom packaging with optimized strategies, including material alternatives, minimization, and supply chain enhancements.

    Streamlined Supply Chain

    Evaluate and enhance your supply chain for optimal efficiency and procurement.

    Creative Packaging Design

    Collaborate with designers to craft eye-catching packaging artwork that enhances your brand identity.

    Packaging Design & Engineering

    Customize packaging structures and designs to suit your product’s needs and journey with expert engineering support.

    2D Visualization

    Create innovative designs and preview them in 2D before production.

    3D Visualization

    Get a realistic preview of your product before production with expert 3D design.

    Prototype & Sampling

    Refine your packaging and artwork designs with samples to perfect your vision before production.

    Packaging Evaluation

    Perform essential tests, such as drop and crush tests, to ensure your packaging withstands various conditions.

    Material Efficiency

    Reduce material usage to cut packaging waste and costs with the expertise of our structural engineers.

    Foil Stamping & Finishing

    Receive a sample to see how you can elevate your design’s visibility with a stunning, shiny finish.

    Smart Packaging Solutions

    Reduce shipping costs and shrink your carbon footprint with strategically sourced packaging.

    Controlled Manufacturing

    Produce your packaging at supervised facilities for consistent quality and dependable results, anywhere.

    Multi-Packaging Orders

    Create a complete product line in one place with globally certified facilities for every packaging component.

    Quality Assurance Management

    Ensure reliable packaging with strict oversight and rigorous quality control.

    Delivery Route Optimization

    Achieve on-time deliveries and lower carbon emissions by collaborating with our expert logistics team.

    Cargo Efficiency

    Reduce costs with optimized solutions that maximize cargo space and ensure timely deliveries.

    Deadline Delivery

    Work closely with a product specialist to ensure every element of your packaging is ready for your scheduled launch.

    Complete Delivery Solution

    Trust us to manage every step of shipping your packaging order for safe and timely deliveries.

    Description

    What makes our custom K Cup boxes stand out

    One correction worth making, because most pod packaging copy gets it wrong. The outer box is not what keeps coffee fresh. Each pod is individually sealed under a foil lid and nitrogen flushed, and that seal is the barrier. What the box has to do is stop that seal being broken.

    Foil lids dent and puncture easily, and a pod with a compromised lid goes stale long before its date. So the real job of the carton is crush resistance and keeping pods from shifting against each other in transit. Die-cut corrugated partitions, grid dividers and fitted trays hold each pod in its own cell, which is worth far more than any claim about the box preserving aroma.

    Everything above that is brand work: full CMYK printing, window cutouts, foil stamping and embossing, all specified to your artwork.

    Features of our K Cup boxes

    SBS paperboard at 18pt to 24pt handles retail cartons and gives the print surface a coffee brand needs. E flute corrugated at 1.5mm and B flute at 3mm go into club packs, bulk cases and anything shipping direct. Litho-laminated corrugated gives retail-grade print on a shipping-strength box, which is the usual specification for 48 and 72 count packs. Rigid greyboard suits gift and sampler sets.

    Protection comes from the partition rather than the wall. We size cells to about 1mm clearance so pods sit snug without the lid touching board.

    Printing is full CMYK with Pantone matching and white ink on kraft. Finishes include matte and gloss lamination, soft touch, foil stamping, embossing, debossing and spot UV. Panels are laid out for roast level, origin, count, net weight, brewer compatibility statement, barcode and batch code.

    Counts run 10, 12, 16, 18, 24, 32, 40, 48, 72 and 96, or any arrangement you specify, including mixed variety samplers with a divider between flavours.

    For retail we make shelf-ready packaging with a perforated tear-away front, so a case opens and goes straight onto the fixture. Most grocery chains now expect it in the coffee aisle.

    Why choose Multiple Packages for K Cup box packaging

    We work from your pod count and your retailer, not from a catalogue. Send the count, the arrangement you want and where it will be sold, and we return a free custom dieline with a 3D preview. You approve a digital proof before anything prints.

    Low-MOQ ordering starts K Cup boxes from 100 units, which lets a small roaster launch a pod line without committing to a pallet of cartons, and the same dieline scales to national grocery volumes with no redesign. Production runs about 7 to 10 business days after proof approval, with a rush option from 4 to 5 business days on print ready artwork. Shipping across the USA is free.

    FSC certified board, recycled kraft, PCR content and soy based inks are available across every format. Plain paperboard and corrugated cartons are recyclable in most US programs. Laminated and foiled finishes usually are not, and we will confirm which claim your specification supports rather than printing a general one.

    Why our premium K Cup boxes matter for your brand

    The coffee aisle is dense and every pod box is roughly the same shape, so recognition has to come from colour blocking and a legible roast name rather than from structure. Count is the second thing a shopper looks for, and burying it costs you sales to the box next to yours.

    Presentation also sets price expectations. A litho-laminated 24 count with soft touch and a foil logo reads as a different product from a plain printed carton, with the same pods inside.

    Ready to uplift your coffee packaging?

    Send your pod count, preferred arrangement, quantity and finish, and we will recommend the board, partition and structure to match, then quote it with a 3D preview. Request a free quote to get started.

    Specification

    Artwork Guidelines

    Custom Sizing